The efficient eroding and grinding machine

The HELITRONIC DIAMOND EVOLUTION  tool eroding machine with C.O.R.E. technology can erode and grind tools  in one setting. The machine is a highly efficient solution when it comes to the eroding of PKD/CBN material tools and the grinding of high speed steel/carbide tools in one single clamping cycle on a minimal footprint. It handles tools with a diameter of 1 to 165 mm, a tool length up to 185 (255) mm and a piece weight of up to 30 kg.

Gantry design

The WALTER gantry design in cast iron with its good damping properties ensures excellent tool surfaces.

 

Laser Contour Check

The new, innovative Laser Contour Check option offers an intelligent measuring system integrated directly in the tool grinding and eroding machine for the highly accurate, non-contact measurement of various tool parameters on cylindrical tools.

 

Linear axes

The tool eroding machine has three linear axes X, Y, Z with ball screw. The maximum travel speed is 15 m/min.

 

Belt-driven spindle

The HELITRONIC DIAMOND EVOLUTION has a HSK 50 belt/driven spindle with two spindle ends for up to three  electrodes and up to three  grinding wheels, alternatively up  to six grinding wheels.

 

Fine Pulse Technology

The eroding machine is equipped with the latest eroding technologies for a stable and fast eroding process. This ensures an excellent surface finish and minimal chipping.

  • Robot loader
  • Top loader
  • Manual and automatic bezel
  • Manual tailstock
  • Compact electrode/grinding wheel changer

Mechanical axes

X, Y, Z linear axes with ball-type linear drive
A, C rotating axes with worm drives

 

Grinding spindle drive

Max. grinding wheel diameter 150 mm
Max. diameter of rotating electrode 150 mm
Grinding spindle speed 0 – 10,500 rpm

 

Others

Belt-driven spindle with two ends
Each spindle end can take up to three rotating electrodes/grinding wheels
Paper filter
Control: FANUC
Software Standard: HELITRONIC TOOL STUDIO